Azima Wired Online Condition Monitoring System:

Your First Line of
Defense Against
Downtime

High-performance Online Condition Monitoring
system for critical assets

What makes Azima's condition monitoring solution different?

With real-time data, AI diagnostics, and expert vibration analysis in one convenient package, you can cut the guesswork and confidently rely on Azima for all your condition monitoring needs. Let us handle the diagnostics so that you can direct maintenance efforts where they’re needed most — ensuring that each asset works longer and more efficiently than ever before.

1,000+

Clients

450,000+

Assets Monitored

100 Trillion

Data Points

Condition Monitoring for the Most Complex Assets

Fast, reliable, and powerful, VIBGUARD^® IIOT Online Condition Monitoring system provides continuous monitoring and protection for the most complex systems against unplanned downtimes with the highest-quality data capture.

Measures continuously and simultaneously on up to 20 channels for extensive coverage
Captures a range of signal inputs: time signals, overall values, FFT spectra, shock pulse, orbits, etc.
Advanced alarm tools such as variable frequency band alarms and frequency band trending for specific failures like unbalance, misalignment, gear mesh, and bearing issues

Turn Online Condition Monitoring Into Action

Gain control of critical asset uptime. by analyzing data from VIBGUARD^®. It only takes a few minutes for our AI-powered diagnostic engine to produce a fault diagnosis, repair priority, and recommended repair actions.

Diagnostic engine can identify 1200 different asset and component faults using monitoring data
Predict failure up to months in advance using proven algorithms and models
Analyze 93% of machine tests without human intervention and filter out issues that don’t need expert analysis. Only see action items that matter.
Integrate with a range of Industry 4.0 environments via MQTT, making it suitable for standard machine to dynamic systems

Vibration Experts at Your Service

Rely on the unmatched expertise of our vibration analysts. They reduce any guesswork involved with interpreting complicated vibration data, giving your team the confidence to take precise, informed actions where it’s most critical and impactful.

ISO Level II-IV certified professionals can carry out complex vibration analysis
Analysts perform 500,000+ machine tests every year
Equipped with advanced AI, our analysts are 5x more efficient than traditional analysts
Our experts work with your team through coaching, data analysis, and second opinion support

Condition Monitoring That Triples The Benefits: More Production, Longer Life, Less Cost

Our customers have unlocked a 2% boost in production capacity, 10% longer equipment life, and 30% lower program costs with our integrated solution of predictive maintenance hardware, software, and expert services.

Executive-level reports give you better visibility into production risks, blind spots, and key saves
Utilize your maintenance teams more cost-effectively by reducing time wasted on assets that do not require attention
Reduce ambiguity about where to reinvest maintenance budget

Speak to a Specialist

Wired Online Condition Monitoring FAQs

What is wired online condition monitoring?

Wired online condition monitoring refers to the use of wired sensors and systems to continuously monitor the health and performance of machinery in near real-time. This technology helps detect issues early, preventing costly downtime and extending the lifespan of equipment.

How does VIBGUARD^® improve predictive maintenance?

VIBGUARD^® enhances predictive maintenance by analyzing vibration and process data and historical trends. Its AI-powered diagnostic engine provides precise insights, enabling proactive maintenance that can boost production capacity, extend equipment life, and reduce program costs.

What are the benefits of condition monitoring?

Condition monitoring offers numerous benefits, including early detection of potential issues, reduced downtime, extended equipment lifespan, and optimized maintenance schedules. It also improves overall operational efficiency and cost-effectiveness.

How does wired online condition monitoring compare to wireless systems?

Wired online condition monitoring provides a stable and reliable connection for continuous data transmission, making it ideal for critical and complex machinery. While wireless systems offer flexibility, wired systems are often preferred for their robustness and consistent performance in industrial environments.

Can VIBGUARD^® be integrated with other systems?

Yes, VIBGUARD^® easily integrates with process control systems via MQTT interface, making it suitable for a wide range of applications, from standard machines to complex, dynamically operated systems.

How does condition monitoring support Industry 4.0?

Condition monitoring supports Industry 4.0 by providing real-time data and insights that enhance automation, predictive maintenance, and overall operational efficiency. Technologies like VIBGUARD^® enable seamless integration with other smart systems, driving innovation and productivity in industrial settings.

What kind of data does VIBGUARD^® capture?

VIBGUARD^® captures a variety of data, including time signals, FFT spectra, shock pulses, and orbits across multiple channels. This comprehensive data collection allows for detailed analysis and precise maintenance actions.

How will predictive maintenance benefit my business?

Predictive maintenance benefits your business by reducing unexpected downtime, lowering maintenance costs, extending equipment life, and improving production efficiency. By addressing issues before they become critical, you can ensure smoother and more reliable operations.

What is Azima DLI?

Azima DLI, a Fluke Reliability company, is the global leader in vibration monitoring, AI-powered analytics software, and expert vibration analyst services. The company was founded as DLI Engineering in 1966 and acquired by Fluke Reliability in 2023.